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Thread comparison gauges are based on what measurement?

  1. Outer diameter

  2. Thread count

  3. Pitch diameter

  4. Inner diameter

The correct answer is: Pitch diameter

Thread comparison gauges are specifically designed to measure the pitch diameter of the threads on bolts, screws, and similar fasteners. The pitch diameter is the theoretical diameter at which the thread width is equal to the space between threads, effectively serving as a midpoint in the thread geometry where the engagement between parts occurs. Understanding and measuring the pitch diameter is crucial for ensuring that threaded components fit together correctly, which directly impacts the strength and stability of the assembly. In contrast, outer diameter refers to the overall diameter of the component, including the thread, while inner diameter would measure the hole or shaft that those threads may engage with. Thread count pertains to the number of threads over a specified length, which, while related to thread characteristics, is not the primary focus of thread comparison gauges. Therefore, the choice of pitch diameter is central to the purpose of these gauges, assisting in quality control and ensuring compatibility in threaded connections.